Fiat 500 stiff gear change. 2 8v dynamic 2004 with 69,000 miles and over the past 3-4 months 1st gear and reverse are hard to engage particular when cold. bleed the hydraulic system. Oh, and have the radio powered off. Over the past few days I've noticed my gear selection has got a bit stiff and it also crunches while selecting reverse, car is a 2014 TA and has 77,000 miles. #3. The driver was having deteriorating shifts for a short while and then had a failure similar to yours. A. The battery strap holding the battery in is secured on the left side of the battery with a nut. Loosen the locknut on the shift selector cable. Top. I’m not sure if it’s connected to the gears. Good evening, I've just developed a gearbox /clutch issue. Theres a diagram of adjustment here somewhere!!! Major job replace bearings! May 12, 2013 · 117 posts · Joined 2012. If its side to side movement of the lever rather than the forwards and backwards movements, it could be the base of the gear lever, under the leather look gaitor that needs lubricationg. B) Knackered clutch. May 3, 2022. At that mileage, B & C are unlikely but possible Jun 23, 2021 · My 2015 fiat 500 1. Damage or wear to the linkage or cables can lead to difficulty shifting or even the inability to shift gears altogether. 19 Mar 2009 at 20:12. Jan 9, 2023 · Just bought a 1. 2 manual 2013 I have will locate a gear including reverse, but gets stuck once in and can only be released from the selector underneath next to the gearbox. Aug 20, 2018 · Aug 22, 2018. If so use a silicon lubricant spray its good on nylon things that have got dry and stiff. #8. The biggest problem to changing cables is removing the 2 clips holding the cables to the gear box. since 2006. Just had a call from the dealer. Rev the engine up, while the clutch pedal is depressed all the way to the floor. 3 multijet 75 diesel. I have had the gear oil replaced and the clutch bled and the pedal travel checked by my local garage but to change. Jun 20, 2018 · Order Online at www. Try in neutral, foot off the clutch, then have them raise the RPMs slowly as you listen. comThis shift cable bushing repair kit allows you to fix your Fiat 500 (Non Abarth, Non Turbo) shift cable bushing very easily Aug 20, 2018 · Aug 22, 2018. May 22, 2012 · Jan 10, 2014. and fit the end on its right side into the notch on the vertical shift shaft. If it's not leaking Actuator fluid the cars history is the next place to look. The clutch is hydraulic and self adjusting, if the gear stick moves freely but you just have trouble getting it into gear then its probably the clutch, but if the gear stick feels stiff to move between selecting gears its probably the gear selection cables. #9. #1 · Jul 5, 2009. Fresh fluid also. Gear 4 - The worst out of all the gears, very hard to get into gear, like a 10% success rate trying to get it into the gear, gets stuck on an invisible wall. Various factors, including low fluid levels, worn gear synchronizers, damaged linkage, and computer malfunctions, can cause these issues. Having hundreds of kilometres of dirt roads, dirt Jan 18, 2014 · 34 posts · Joined 2011. These shifts are at a stand still with the car idling. Refitting is reverse of removal lol. The car keeps jumping every now and again. remove the plastic cover. Jun 7, 2012 · A class. My GP 1. Now I greased the pivot arm for the sticking side to Jul 15, 2018 · Hi All, My shifter has been a little sticky the past month. I went to a fiat specialist and they changed my clutch. Jun 9, 2019 · Hi. Jan 24, 2011 · Hi . Seeing issues with whine in 6th in alfa and vauxhall cars so if yours doesnt have it id be using the best oil May 30, 2019 · 6 posts · Joined 2019. Hi, my Fiat 500 Pop came back from a tyre change the other day and is stuck in gear. If its the cables then it could be as simple as a sticking linkage the Dec 30, 2006 · HI All Hope your having a good Easter, any one encountered stiff gear change on the 150 Multijet 6 speed box (had new clutch flywheel and G,box fitted) but still hard to engage first gear and stiff operation generally. ) Get under the middle of the car with a large flat screwdriver and locate the plastic hatch that covers the gear lever mechanism. You don’t say what year you are looking at- On the pre 2006 Ducato, the X244 model, the gear linkage can seize partially as the drain from the scuttle under the windscreen can drop water onto it if it’s badly positioned. I'm pretty sure that it is too much of a Jun 24, 2017 · SOLUTION. Mar 24, 2023 · At Drivenmad, we repair, maintain and upgrade vehicles in our workshop, here in the sunny Algarve, Portugal. It is booked into a garage tomorrow. Mar 30, 2023 · Recently the gearchange has suddenly started to become very stiff and notchy although the gears always engage. Especially gear 1. The gearbox drain plug magnet wa completely free Jul 14, 2019 · With the handbrake off and the car on a level surface, Push the clutch pedal all the way to the floor and hold it there. See if the car starts to move forward. Nov 13, 2023 · Common Problems. my manual says. Undo these. You add oil until it starts to flow out of the fill hole. Anyone else have the same issue and knows how to do something about it? Thank you. Aug 3, 2021 · If I start the car, in the beginning I can put in a gear without problems. A friend of mine has a 2012 Sport with a 5 speed and occasionally after shifting the clutch pedal will stay planted to the floor. Takes seconds to position it out of the way and prevent this. Karra) (Tobu Remix) Song: Culture Code - Make . 1,588. The gear shifting was stiffer, a significant amount stiffer. You will get a better idea of what is causing the resistance by removing the top of the gearbox. Requires 1. #4. Every once and a while I will have a semi successful shift from 2nd to 1st, and from there if I just exercise the shifter between the two the feel is Dec 2, 2015 · If you have a stiff or sticky gear change on a Fiat Ducato based motorhome or van this video shows the most likely cause and how to fix it. Dont forget the old , make sure you can get the filler plug off before you drain the old stuff out. Jul 19, 2023 · One common cause of gear shifting problems in a Fiat Punto is issues with the transmission fluid. Jan 28, 2013 · I have a intermittent problem with my fiat 500. 1) my clutch fluid gets thick and makes my pedal fairly stiff. The fact you're having shifting issues with only 8,500 miles, I would be suspect of your transmission oil level. The way I usually do it is as follows. If you look at the photo you can see that the slave cylinder I think it is has a cable tie around it. The box should have sufficient oil to lubricate the top part of the mechanism. #1 · May 12, 2013. Aug 22, 2023 · Aug 22, 2010. The garage said it was nothing to do with them and say that gear linkage cables breaking is a common fault with Fiat 500s. I currently drive a C-Max and the stick almost falls into the gears it is so easy to change. Repeat with the clutch in. Aug 22, 2023. Cables/gearbox? It has done about 110k miles but is otherwise still going very well. Adjust the length of the cable until the pivot end engages the shift lever on the transaxle. 4) Rear seats and drivers seat replaced. May 30, 2019 · 6 posts · Joined 2019. Jul 11, 2008 · It could be a gear change cable too. I didn’t go back again as wasn’t happy with their service. I've trawled google, and whilst I found plenty of info, I struggled to find pics. Re: Stiff gear change panda cross 2010. if still no go. BushingFix. Regards Kelvin May 30, 2019 · 6 posts · Joined 2019. #11 · Jan 22, 2014. There should be a rubber cap, about the size of a 10p coin on the spindle on which the lever rotates. When I go to change gears, 1st to 2nd for example it takes some effort to push the gear stick into 2nd. I've owned it for about a year & its always been stiff & hasn't gotten any worse. Fairly simple fix if you're confident- pop the cables out, undo the three 13mm bolts (5) holding the bracket on and slide it out of the rubber boot, undo the 17mm nut (2 Feb 9, 2014 · Hi all, my Punto has a stiff gear change, its in all gears, there's never any crunching in any of the gears though. This time they were able to interrogate the software deeper than the last 3 times and have found 203 issues logged in reverse, 42 in first, 37 in sixth and 51 in neutral. all free of charge. iv only had the car for a few months now. This is an odd one. comThis shift cable bushing repair kit allows you to fix your Fiat 500 (Non Abarth, Non Turbo) shift cable bushing very easily Aug 2, 2004 · Northern Ireland. Better than that do that after gearbox flush oil change and remember the adjustment on cables will help! Also look after the getrag as the bearings arent that good i have a one that has snapped a shift folk because of this. Dec 30, 2006 · HI All Hope your having a good Easter, any one encountered stiff gear change on the 150 Multijet 6 speed box (had new clutch flywheel and G,box fitted) but still hard to engage first gear and stiff operation generally. Pop off the two ball joints (these can be a bit of a pita sometimes) remove the two spring clips. 9 6 speed has suddenly taken to having a stiff gear linkage, in particular making it difficult to get in to 1st and 2nd. I have a 2011 Kia Sportage and the gears seem really stiff to change. If you leave the car in neutral, release the clutch and then depress it again you should find it goes into first okay. Had to change the clutch due to a problem with pressure plate /throwout bearing (were completely broken - photos attached). 2 sport on an 08 reg & it has a stiff clutch. Jun 22, 2023 · 1 post · Joined 2023. I tried lubrication on the cables and this worked fine for 7 days then no gear selection possible. The Fiat Ducato / Peugeot Boxer / Citroen Jan 2, 2016 · Drive the GP up on ramps and chock the rear wheels and pull the handbrake on hard. Gearboxes on these are usually extremely durable, cable problems can lead to jumping out of gear occasionally. Feb 28, 2015 · Sep 5, 2015. on the gear box underneath where the gear shift cables go into the gear box ( actually a plastic box sat on the gear box with a snap on cover ) you will find a metal arm that swings back an forth as you change gears. replace clutch kit something im getting done in the new year. 2 lounge fiat 500 (2016 reg) before xmas, 48000 miles. 6) A/C bearings replaced. Nov 2, 2016. Two problems cause this stiff gear change. Jun 17, 2012. This difficulty comes when going from any gear to 1st, and N to 1st. (If your handbrake cable is too slack, adjust it so you have a solid handbrake. Sometimes faint sounds can't be heard inside and/or seem to come from a different location on the car. Remove this and apply some freeing oil to the spindle and work it in by moving the gear Apr 4, 2023 · If the gears engage quietly from a standstill and as you change up through the gearbox, I would say it doesn't indicate a clutch issue in my opinion. This did happen last year for a short while but seemed to cure itself. Hi Guys, I have a 2013 Fiat 500 Turbo model. 381. 3 multijet. I could still drive it, but shifting into reverse was difficult, I had to push the stick way over to the left. This cost him $124 (If memory serves me correctly) and then he removed the bushing and replaced his. They go into gear with a tiny bit of force. This can manifest as a resistance or struggle to move the gear shifter, or even difficulty selecting the desired gear altogether. This morning my car was utterly miserable to drive. 2) my shift gate becomes very temperamental and doesn't like changing gears without a bit of resistance. Jul 19, 2023 · Fiat 500 owners may also experience difficulty when attempting to change gears. Symptoms were very noisy clutch and stiff pedal due to severely damaged pressure plate springs. These components connect the gear shift lever to the transmission, allowing the driver to change gears manually. You may not have a problem at all, it happens to me occasionally whatever I drive. Aug 23, 2019 · This will also enable you to check the oil level, which if low, will definitely make your 5th and into reverse shifts stiff. Newcastle Upon Tyne. I have just changed gear cables on a panda cross 4x4 1. Fairly simple fix if you're confident- pop the cables out, undo the three 13mm bolts (5) holding the bracket on and slide it out of the rubber boot, undo the 17mm nut (2 Jun 20, 2018 · Order Online at www. Nov 24, 2013 · This is added to my long list of things that have gone wrong with my car, and honestly it's starting to get ridiculous. The Fiat 500 is known to experience gearbox problems such as difficulty shifting gears, grinding noises when shifting, slipping out of gear, and warning lights appearing on the dashboard. Remove cables. Oil down the back of the gearbox will be from that seal. Jul 26, 2019 · Slide the greased pivot shaft back into its passage, place the small shift lever onto the shaft (it is keyed to fit onto the pivot shaft). Over the next couple of months i'll probably look to sell the car as its served its purpose. It's most likely the clutch is not releasing properly. Finally, remove the POSITIVE + connection to the battery. #1 · May 30, 2019. They have quoted me £439 for the new cables (pair) from Fiat and labour. 6. 3, Pop off the ball joint on the l/r selector cable. Even if I wait for about 5 seconds before I put it in reverse it still crunches. Intermittently, typically when after driving in traffic or when its done alot of gear changes in short period of time, the gearbox "freezes" and will not allow any gear to be selected , even after switching the engine off. This joint has got 'dry' over time. The Fiat Ducato / Peugeot Boxer / Citroen Stiff gear change? Try this cheap and easy fix!Music Credits-----Make Me Move (feat. (the cables are Jun 14, 2020 · Jun 14, 2020. 1, Disconnect battery connections and battery clamp 2, undo the 3 x bolts at the bottom of the battery tray and remove battery tray from car. I drove her car around the neighborhood shifting at least 50 times and couldn't duplicate it. Apr 3, 2019 · I have a 2011 Fiat 500 Twin Air which recently developed sticky gears. 5 kg (weight ?) of synthetic 75W90 gear oil. Gear 3 - Smooth enough, no real issues getting into gear, no slippage. Shift the car into 1st gear. These cars are known to have axle seal leaks, even with few miles. Jun 16, 2009 · The three bolts do not have to come off to get access to the top of the gearbox which is held by 5 bolts. Aug 3, 2019 · Perhaps have someone help, so you can lift the hood and listen. 4, Undo Oct 17, 2019 · 3,304. Recently found a forum comment about a pivot on top of the gearbox corroding up. Still having the same issues, went back and they said the master and slave cylinders need changing. Mar 16, 2017. Jan 22, 2015 · Transmission issue in cold weather. #10. I get a gear grind going into 2nd gear (and oddly only second gear Aug 15, 2013 · Stafford. It makes smooth/quick gear changes quite difficult. I'm going to post a few pics with some info on how I did Dec 29, 2009 · Hello everyone, I have a fiat panda 1. Apr 2, 2009 · First thing to do is get the gearchange cables checked and adjusted. I let it cool and it improved but now after a short run it comes back. The pressure plates fail first so the clutch drags making the gears stiff. Sometimes (randomly) when putting the clutch in to change gear up/down the revs will rise slightly (hang) as the clutch is engaged making the gear changes abrupt. 5) Transmission repairs. . And as always is there a solution. 2 colour therapy was having issues with getting in gear especially in slow stop and start traffic. « on: March 02, 2015, 12:54:27 pm ». Is this likely to be the clutch on the wayout or a selector problem? Thanks. I believe there is an issue with the shifter cable or the bushing. 2) Cluster and computer replaced. 2013 Abarth TWM Shifter BushingFix urethane cable end bushings (shouldn't make a difference) Right away after installing the TWM shifter this winter there was a Feb 5, 2016 · When it will not move out of reverse. 5. Feb 22, 2014 · At 12,000mi I'm experiencing difficulty shifting into 1st gear. Sep 14, 2023. It Mar 5, 2016 · It appeared to be a pretty easy fix. Hold it at high revs for a minute or two. 7kg) tutela car technyx. Taking the car out of gear isn't an issue, but there's extra resistance when moving it into the next gear. Nov 11, 2013 · Underneath the car below gear stick you will see a plastic cover with about 6 torx screws securing the cover on. #1 · Jun 22, 2023. #5 · Mar 9, 2008. Apr 4, 2007 · Hi mate, The above procedure will only help if your gear change is stiff from left to right and your gearstick doesnt spring back into neautral smoothly. Nov 27, 2011 · If its a manual and gears select ok with the engine off its more likely to be the clutch. Bleeding the hydraulics might help but it could also be a worn out clutch. Do we think this is knackered? Dec 8, 2021 · Hi there, A Fiat 500 1. The clutch usually fails by refusing to release rather than slipping. 87litres (1. Grande Punto 1. C) Gearbox (not actuator) problem. 1 week later, after reassemble, was unable to go into first gear and second gears. It briefly did this after I had changed the clutch and worked itself out. Clip on the coin holder and the rear trim. Solution 1. gearbox/diff casing = 1. So far: 1) Clutch pedal assembly replaced. #1 · Apr 6, 2011. Mismatched shaft speeds cause gears to be hard to engage. Refit the the handbrake surround. The problem is the GEAR change, when the car is cold on start-up the 1st gear is a little hard to put in to and the reverse is the same, but after i run it for some miles then it gets harder to put into 1st Aug 23, 2019 · This will also enable you to check the oil level, which if low, will definitely make your 5th and into reverse shifts stiff. Jan 20, 2008 · Last Saturday when I went to start it after it had been parked up for the week I had trouble getting it into first & reverse gears. A couple times each time I drive, first and then second will be a bit stiff. Jan 16, 2022 · Pop the gearbox end of the cable off and that will instantly tell you if the problem is the box or cable. 1: the most common fault. Oct 9, 2007 · 15 posts · Joined 2007. The Gearbox Centre offers expert advice and services. solution 2. If the gears will select when engine is not running or when wheels are jacked off the floor its not the selectors causing the problem. Learn how to diagnose gearbox problems and keep your vehicle running smoothly. Transmission fluid plays a crucial role in the operation of the transmission, allowing gears to shift smoothly and providing proper lubrication to prevent wear. Oct 2, 2018 · 3. Try switching the engine off (eliminate the clutch) If it’s still stiff, open the bonnet and move the smaller lever connected to the gear selector cables. 8 Ducato getting harder and harder to select correct gear, worried an internal gearbox problem after I had checked the linkage cables twice in the last 6months. Aug 4, 2015 · Denne videoen handler om Fiat 500 gear stick lube Mar 2, 2015 · Stiff gear change'. Just got into car and tried to select reverse gear, couldn't get it but could get the forward gears. If this moves all right it likely be the cable. Once you slide the washer on and secure the nut, everything will line up tight. Just got into it this morning and I am unable to engage any gears Mar 8, 2016 · Jan 14, 2021. Dublin. Hi, They select slightly better when the engine is off but are still a bit stiff/vague - going into say first or reverse sometimes doesn't work unless you wiggle the gearstick left or right a few extra mm almost like there is some play. If this is also stiff it likely to be a snapped pin in the selector mechanism. Once I'd driven it for a while the problem disappeared and when I drove it last Sunday there were no problems - it was engaging all gears normally. Hi All. Low or contaminated fluid can lead to poor shifting performance, hesitation, and even This is an odd one. ive had no issues running redline mt90. Jun 19, 2011 · Jun 19, 2011. Inside are two screws holding the box to the battery on a little red plastic strap. Remove the shift selector cable end pivot coupling from the lever of the transmission. Jul 19, 2023 · Finally, issues with the shift linkage or cables can also cause gear shifting problems in a Fiat Bravo. Hello all, Since the start of the new year I've been experiencing difficulty engaging 1st gear, I have to give the gear stick an extra push as if the gears are out of alignment, this seems to be the case eight times out of ten, the other two are as you would expect, The car is a 62 Nov 26, 2009 · Its a service news bulletin fiat have issued affects the 150 mjets symptoms are difficulty engaging 1st or reverse gear. in About Press Copyright Contact us Creators Advertise Developers Terms Privacy Policy & Safety How YouTube works Test new features NFL Sunday Ticket Press Copyright Jul 15, 2020 · Put in the five screws. Gear lever stiff from side to side and also a bit of a struggle to put into gears, it feels the same with engine running and off. Is exactly the same with the engine running and foot down on the clutch. Its a lot more problematic when going down a gear to slow down in traffic as the car will jump a bit as you let go of the clutch as the Jul 5, 2009 · 280 posts · Joined 2009. The gears, transmission, and clutch work perfectly however the shifter is very stiff and clunky when moving to get into gears. That said if you are drving going from 3rd-2nd won't happen unless you are sub 15/20 mph Apr 30, 2013 · Hi Fiatforum, So a new issue arose after a couple of hours on the motorway, after leaving the motorway and continuing on A roads I notice the gear selection becoming tigh after 10 minutes I was having to push/pull with force into gear. 3) Resonator bolts. Update - went to drive the car this morning to work having not gone in yesterday. Jan 17, 2016 · 3,304. I've recently bought a 1. Jun 20, 2014 · Jun 20, 2014. He couldn't buy the bushing by itself so he had to buy the whole linkage cable. I purchased a new aftermarket bushing to install. 20 posts · Joined 2011. And drive to the shop enjoying the new smoother gear change, glowing with pride that you are now a fully qualified mechanic and buy yourself some well earned beer. Aug 15, 2013. If the car is turned off, it is always easy to put in the gears. Hi everyone, after having problems with gear selection on my 03 Ducato, mainly 1,2, and reverse, selecting lower gears was awkward, especially pulling away at roundabouts. Now I greased the pivot arm for the sticking side to May 22, 2012 · Jan 10, 2014. #2. I've recently noticed that the gear stick on my 500 (2012) is very stiff in the morning when I haven't used it for a couple of days. Jul 9, 2015 · here I go again, iv written this twice then *ucked it up so here is the short version. #1. Last edited: Aug 22, 2023. Screw on the gear nob. Aug 15, 2013 · Stafford. Apr 19, 2017 · Fresh Gearbox Fluid Probably WONT help unless yours is empty If the clutch isn't disengaging properly - or its dragging due to a new fault then selecting new gears is harder as the 2 speeds (engine and road speed) are harder to match (syncromesh can only do so much) If they replaced JUST the clutch release (bad practice) then its possible clutch is duff If they replaced it all - it may be Apr 6, 2011 · aeropars Discussion starter. Overnight the gears went from fine, to very hard to change into, particularly 1st, 2nd and reverse. So it is at least changeable and sounds like it should be good for awhile and come with synthetic as a spec. Push the shift lever into the reverse gate while holding the lever in neutral. Hello all, I'm looking at a Zafira (07 with 31000 on the clock) however when I took it for a test drive yesterday the gears were a little stiff to change. 4. It’ll never do this while moving. Hi all. I have had trouble with the gear change on my 2006 30k 2. Dec 27, 2016 · Location. Exp. I'm thinking it's due to the side to side cable. At least they now know there are issues and that is excellent news. Dec 17, 2020 · Gear 2 - Slightly easier to enter than gear 1, fine once in gear, no slippage. On top of the gearbox is the gear change lever operated by the cable from the gear lever through the bulkhead. Jun 20, 2020. It'll probably be partial seizure of the selector pivot on top of the gearbox (a common problem that affects every model fitted with the C510- Fiat or Alfa). John202020. Search titles only By: Jul 1, 2011 · OK a search found a article from Europe with pics that says 60K (not sure miles or kilometers) is the spec for changing. However, after driving for a while, putting in the gears becomes much more difficult. With a little effort with your hand or foot you can pull it up. Now the gear stick feels wrong as if there is too much movement and it keeps flick back to the central position, is this something anyone else has suffered with. Crunching between gears on a Dualogic is usually down to one of these 3: A) Leaking fluid. Also getting into 1st and to some extent 2nd gear Aug 9, 2006 · East Northants. Same for other gears too. Does anybody else have issues with their 5 speeds in cold temperatures. I'm Feb 24, 2022 · Gear Linkage Cable. Dec 22, 2004 · Search titles and first posts only. Regards Kelvin Hi all. Gear changing rods all appear connected Mar 16, 2013 · ducato gear linkage overhaul pics. Bottom. It is more likely to be a clutch or hydraulic problem than something physically wrong with the box. Jan 1, 2012 · Open the lid of this. The gear shifter shaft (which slides and rotates) is a common cause of oil leaks. You mention gears crash and grind when changing down from speed, do you mean if you change down slower it doesn't crash and grind so badly, if so this would indicate worn synchromesh hubs etc. Fairly simple fix if you're confident- pop the cables out, undo the three 13mm bolts (5) holding the bracket on and slide it out of the rubber boot, undo the 17mm nut (2 Nov 11, 2013 · Underneath the car below gear stick you will see a plastic cover with about 6 torx screws securing the cover on. What are possible reasons that might cause this behaviour? The car is already 20 years old and not in the best condition. Any ideas as to what this might be would be much appreciated. np zl nx qu fq vl df st mt bz